Saturday, December 30, 2017

Cae Helygen Barn September to December 2017

From September onwards we have been fixing insulated plasterboard to the ceilings and external stud walls.
Some of the rooms were really challenging as often the walls weren't square. Sometimes we made templates first to cut the plasterboard to.
Dylan our plasterer did most of the high ceilings in the living room, the larger bedroom and the dot and dab on the blockwork walls.
We also inserted some of the original rafters in the new ceilings.
The most challenging job was to sort out the window reveals, taking half a day each.
Sarah helped to board out the small bedroom and the downstairs bathroom- thanks.
We also had to fix the character oak door linings and window boards.
Work and a 12 day trek  to Everest Base Camp got in the way of progress in October!
After we came back I sorted out the the  internal reveals to the bi fold door. I used anthracite barge board which has a 90 degree angle which covered the steelwork which buts up to the windows.
The limestone floor arrived after a lot of faff and we have paid the kitchen floor- it took 4 of us a day to lay the floor and another day to grout and clean the floor.
I have started to plumb the bathroom, we are using cement board as a backer for the tiles in the shower, they needed  stainless steel screws.
Before Xmas Dylan the plasterer came back for a week and finished off the living room, 2 bedrooms and corridor. Just the downstairs bathroom and loft room and bathroom to go.
Over Xmas we built the internal gable framework in the loft, and built the loft bathroom, blocked  up the gable end doorway and made the plinth for the air source heat pump which is going in in the new year.
 See the pictures of where we are up to, sorry in no  particular order..
 Loft gable end stud work- 3x2 backed by breather membrane, 70mm insulation and then insulated plasterboard.

 Jen filling the ladder with insulation
 Messy job


 Flashback to 2015 when I was making the foundation to the Bi -Fold
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Template for difficult shapes



Sarah did a great job of the Vellux




Complicated shapes



Sarah's artwork

 More shapes
Window reveals- battened out top bottom and then sides  

 Finished job with window board in


Dot and Dab





Jen spent a lot of time cleaning the kitchen wall

The pervious day we sealed the floor with primer G. 
Laying the kitchen floor - Sarah working with me the pattern is called queens- we bought a special trowel but ended up just using a £5 plastic spreader. Mixing the flexible adhesive was important to get the mix right- not too sloppy and not too stiff. 
 Jonny and Tim cutting the edges and holes for wiring

 Fitting the infiills- the gaps are all by eye and about 10mm
 Job done- just need to grout 
 Grouting- we realised that thicker was better and less messy- thick peanut butter.

 A lot of cleaning afterwards now looks great 
 Jen working on the living room wall which now has 300-50 mm rough sawn oak on it
Bed of Mortar for the Oak

The barn yard before 40 tons of slate waste


The barn yard after 40 tons of slate waste

Jonny helping to make the loft bathroom stud 

 Stud stood up
 Jonny and Sarah went sailing in Yorkshire
 Studwork infill - using 4x2 



 Jen cleaning up


Bathroom  

 Plastered living room
 Vaulted Ceiling
 Back Wall
 Steel Beam
 Pillar




  Frame for the air source heat pump  plinth
Everest at 0430 in the morning from 5300 metres 

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